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- How To Change Oil Yamaha Pro Hauler 700 Cart UTV
- How To Charge Your Golf Cart Batteries Manually Car Charger
- How do I refurbish a cart?
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How do I refurbish a cart?
Created 2/21/2023 12:20:21 PM1. Cleaning;
a.
Use
a high-pressure cleaner
b.
Remove
all defective accessories
c.
Clean
the roof with a ladder
d.
Clean
the bottom of the cart with a forklift
e.
Do
not use soap
2. Frame;
a.
Check
the frame for damages
b.
Check
that the frame is straight
3. Check for functioning;
a.
Connected
to an external battery pack, which is charged
b.
Check
whether the cart moves forward on the external battery pack
c.
Check
whether the cart drives backwards on the external battery pack
i.
If the cart does not move forward or
backward on the external battery pack, fix this first
4. Tires;
a.
Check
whether the Tires have enough tread on them. If necessary, replace them
b.
The
type of tread on the tires must be the same on all four
c.
All
tires must have a tire pressure of 1.6 bar
5. Front suspension;
a.
Check
for slack, If there is too much, correct it
b.
Check
for cracks, if necessary, replace parts
c.
Check
for straightness, if necessary, replace parts
d.
When
a bearing is audible, replace bearing
e.
Universal
joints, steering column and steering box lubricated with WD40, if that is not
enough, replace parts
f.
Lubricate
spindles with a grease pump
g.
Adjust
the tracking when the cart is on the ground
6. Lights;
a.
Make
operational, replace if broken
b.
Check;
Front lights, tail lights and turn signals
c.
Check
the horn, if present
7. Batteries;
a.
Filling
up with deionized water, if necessary
b.
Check
battery connections, replace cables if connections are poor
c.
Check
battery mountings, replace if necessary, otherwise spray with zinc spray
d.
Check
battery box, repair if necessary
8. Controller;
a.
Reading
the controller with a programmer
i.
Error
codes are resolved
ii.
The
settings are reset to the basic settings
1.
Setting
3 – Mph 14.8 – Anti tamper on 0
b.
Check
connect
c.
Check
plugs and fuse holders
d.
Check
forward and reverse function
e.
Check
all ignition lock functions
f.
Check
all incoming and outgoing functions on the programmer's monitor. Also the
richness of the pedal sensor. It should not fluctuate and should indicate 100%
9. Rear suspension;
a.
Check
the leaf springs on straightness and cracks
b.
Check
the u-brackets and tighten the nuts
c.
Check
leaf spring rubbers and bushes, replace if necessary
d.
Tighten
shock absorbers, check for straightness, leakage and worn rubbers, replace if
necessary
10. Brakes;
a.
Check
brake anchor plates for ease of use and wear
b.
Clean
anchor plates with copper spray
c.
Check
the u-brackets and tighten the nuts
d.
Check
brake shoes. If less than 2mm, replace
e.
Check
the brake cables, if the iron part of the flexible cable is visible or the
inner cable is not accessible, replace the brake cable
f.
Check
the parking brake. Repair or replace where necessary
11. Rear axle;
a.
Check
oil level and top up if necessary
i.
Fill
the top fill plug until the oil runs out
b.
Check
axle bearings and replace if necessary (noise or feel the bearing)
c.
Check
the gearing of the shaft
12. Electric Motor;
a.
If
you hear noises, the engine must be unmounted.
i.
Check
the brushes, if less than 20mm, replace
ii.
Check
brush holder. Replace when damaged.
13. Pedal box;
a.
Check
pedal box for tightness and replace if damaged.
b.
Check
parking brake, clean and lubricate
c.
Check
wires and connections of the MCOR and repair if necessary
14. Charger;
a.
Check
if the battery charger is working
b.
Check
that the wiring is secure
c.
Check
that the meters are still working properly
d.
Check
whether the battery charger is set to 220 volts
15. Bodywork;
a.
Replace
if broken
b.
Spray
rusty parts
16. Stickers/Signs;
a.
Stick
a Carrus sticker on the window
b.
Mount
a punch plate in the dashboard
c.
Check
all safety decals on the cart. replace where necessary